High Pressure Fully Welded Ball Valve, API 6D, ASTM A105, BW

The High Pressure Fully Welded Ball Valve is engineered to meet API 6D standards, featuring a robust carbon steel ASTM A105 body for superior strength and durability. With customizable sizes and pressure ratings, it offers flexible solutions for various applications. The valve is equipped with butt welded ends for secure connections and operates via a reliable lever mechanism, ensuring efficient control of high-pressure fluid systems.

Product Name: High Pressure Fully Welded Ball Valve
Design Standard: API 6D
Body Material: ASTM A105
Size: Customized
Pressure: Customized
End Connection: BW
Operation: Lever

The Fully Welded Ball Valve, also known as a Welded Body Ball Valve, features a fully welded body. These valves are designed for use as stop/shutoff valves in various applications, including water and gas supply systems, heat-power engineering, housing and communal services, as well as in process lines at chemical and oil-refining plants, and pulp and paper production facilities.
The materials used for forging are subjected to ultrasonic testing in accordance with ASME nondestructive flaw detection standards. The welding slope on the connection face undergoes liquid penetration testing. A corrosion allowance is incorporated into the body wall thickness for enhanced durability.
The carbon steel stem, fixed shaft, ball, seat, and seat ring are treated with chemical nickel plating as per ASTM B733 and B656. Additionally, users can choose from various corrosion-resistant materials to suit specific requirements. Valve materials can be selected according to NACE MR0175/ISO 15156 or NACE MR0103 standards, and stringent quality control is implemented during manufacturing to ensure full compliance with these standards. This guarantees the valve's performance in sulfurizing environments.

Technical Specifications

» Size Range: NPS 1/2-48 Inch (DN15-DN1200)
» Design Pressure: Class 150-2500 LB (PN10-PN420)
» Materials: Carbon Steel, Stainless Steel, Duplex Steel
» Trim Materials: 13%Cr, SS 304, SS 304L, SS 316, SS 316L, and other special materials
» Seat Materials: RPTFE, DEVLON, PEEK
» Ends Connections: Flanged RF, RTJ, Welded
» Operation: Handle, Worm Gear, Electric, Pneumatic
» Design and Manufacture: API 6D, BS 5351, ASME B16.34
» Face to Face (End to End): ASME B16.10
» Flanged Connection: ASME B16.5, ASME B16.47
» Test and Inspection: API 598, API 6D
» Butt Welded End: ASME B16.25
» Fire Safety: API 607, API 6A
» Temperature Range: -46°C to 120°C
» Medium: Water, Gas, Oil, etc.

Product Features

» Fully Welded Body
» Available in Three-Piece or Two-Piece Body Configurations
» Metal-to-Metal or Soft Sealing Options
» Full Bore or Reduced Bore
» Flange End or Welding End
» Double Block and Bleed Functionality
» Locking Device for Security
» Single Piston Effect or Double Piston Effect
» Automatic Internal Relief of Body Pressure
» Emergency Sealant Injection System
» Fire-Safe Design with Anti-static Device
» Anti-Blowout Stem Design
» Body Vent Device for Pressure Relief
» Suitable for Underground Installation
» Optional Extended Bonnet
» Optional Extended Stem
» No Potential Body Joint Leaks, Addressing Environmental Concerns
» Forged Steel Body for Uniform Grain Structure and Enhanced Toughness
» Free from Defects Common in Cast Valves, such as Porosity and Gas Holes