Product Name: Top Entry Ball Valve, Full Bore, One-piece Body
Design Standard: API 6D
Body Material: ASTM A216 WCB
Size: 12 Inch, DN300
Pressure: Class 300 LB, PN50
End Connection: RF
Operation: Gearbox
Top Entry Trunnion Ball Valves are engineered for both offshore and onshore applications, delivering exceptional performance in terms of operation, maintenance, and durability. Their design simplifies in-line disassembly, making it easy to inspect or repair valve trim, even in space-restricted environments. These valves offer excellent corrosion resistance, superior sealing performance, and are capable of handling both high and low-pressure conditions. Manufactured as a single forged or cast piece, these valves feature two independent seats for bi-directional sealing and are custom-built to meet specific customer requirements while adhering to international standards.
Technical Specifications
» Size Range: NPS 2-60 Inch (DN50-DN1500)
» Design Pressure: Class 150-2500 LB (PN10-PN420)
» Materials: Cast Carbon Steel, Stainless Steel, Duplex, or Other Special Alloys (ASTM A216 WCB, WCC, A352 LCB, LCC, A351 CF8, CF8M, CF3, CF3M)
» Ends Connections: Flanged RF, RTJ, Welded BW
» Operation: Handle, Worm Gear, Electric, Pneumatic
» Temperature Range: -46°C to 200°C
» Medium: Water, Gas, Oil
Design and Compliance
» Design and Manufacture: API 6D, GB/T 19672, GB/T 12237
» Face-to-Face Dimensions: ASME B16.10, GB/T 12221
» Flanged Connections: ASME B16.5, ASME B16.47, GB/T 9113, JB/T 79
» Test and Inspection: API 598, API 6D, GB/T 13927
» Butt Welded End: ASME B16.25
» Fire Safety Standards: API 607, API 6A
Product Features
» One-Piece Flange Top Entry Design: Ensures structural integrity and ease of maintenance.
» DBB/DIB-1/DIB-2 Design Diversity: Offers flexible double block and bleed capabilities for varied isolation and safety requirements.
» Precise Ball and Stem Alignment: One-piece ball and stem design ensures accurate positioning and enhanced sealing.
» Anti-Blowout Design: Prevents blowout of the ball/stem assembly for greater safety.
» Fire-Safe Packing: O-rings combined with fire-safe packing ensure leak-proof operation even in extreme conditions.
» Corrosion-Resistant Bearings: Low-friction bearings enhance durability and reduce wear, even in challenging environments.
» Wave Springs: Provide superior upstream and downstream sealing, improving overall valve performance.
» Emergency Sealant Injection: Stainless steel sealant injection fittings offer emergency stem or seat sealing capabilities.
» Inline Repairability: The seat retainer design allows for convenient in-line repairs.
» Low Torque Operation: Designed to minimize the torque required to open and close the valve, improving ease of use.
» Anti-Static Grounding: Ensures safe operation by grounding the ball, stem, and body, preventing static buildup.
» Direct Mounting Pad: For easy integration with actuators and control systems.
» Optional Locking Device/Stem Extension: For enhanced operational security and extended reach.
» Emergency Rescue and Valve Lubrication: Provides a reliable mechanism for valve recovery and lubrication during emergency situations.
» Low Torque Value: Optimized design reduces the effort needed to operate the valve, leading to lower maintenance and energy consumption.