API 5L Insulation Joint, ANSI B31.8, Carbon Steel, 2-48 Inch

API 5L Insulation Joint, ANSI B31.8, Carbon Steel, 2-48 Inch

Key Specifications / Features

PI 5L Flanged Insulation Joint Manufacturer provides ANSI B31.8-compliant insulation joints designed for pipeline electrical isolation and corrosion protection. Featuring a durable carbon steel body and flanges, these flanged insulating joints are available in sizes from 2 to 48 inches and pressure ratings from 150 to 2500 LB. Equipped with a jumper cable, they ensure reliable current continuity when required while preventing stray current corrosion. Suitable for oil, gas, and industrial pipeline systems, these insulation joints offer excellent sealing performance, mechanical strength, and long-term service reliability under demanding operating conditions.
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Technical Specifications

Product Name: Flanged Insulation Joint with Jumper Cable
Pressure Class: Class 150 - 2500 LB, PN16-PN420
Size Range: DN50-DN1200, 2-48 Inch
Insulation Resistance: ≥10 MΩ (dry condition)
Standards: API 5L, ANSI B31.8
Material: Carbon steel body & flanges

Product Description

The flanged insulation joint is a specialized pipeline fitting designed for cathodic protection systems of buried steel oil and gas pipelines. It provides reliable electrical isolation between pipeline sections, preventing stray current interference and reducing the risk of electrochemical corrosion. The integrated insulating and sealing structure ensures long-term pressure resistance and stable insulation performance under normal operating conditions. Equipped with copper jumper cables and spark gap equalizer protectors, the insulation joint can quickly discharge transient overvoltage caused by lightning strikes or electrical surges, protecting internal insulating components from damage.

Main Construction

1. ANSI standard flanged ends for secure bolted connection with pipeline flanges
2. Integrated pressure-bearing body with built-in insulation and sealing components
3. Connection lugs for installation of jumper cables and surge protection devices
4. Complete accessories including copper jumper cables and spark gap equalizer protectors

Typical Applications

1. Buried natural gas transmission pipelines
2. Crude oil and refined product pipeline systems
3. Compressor stations and valve yards
4. Pipeline sections requiring electrical isolation in cathodic protection systems
5. Separation of catholically protected pipeline segments from non-protected sections

Insulation Joint with Jumper Cable

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